DJA MOND Fibre Bushings

Self-lubricating bushings

  • Very high load capacity
  • Long-term dry-running operation

Fibre bushings are plain bearings manufactured with a glass fibre and epoxy resin structure, designed to withstand loads up to 140 MPa in dry-running conditions. The DJA MOND FWB.. series features an outer layer made of high-strength glass fibres reinforced with epoxy resin, combined with a lubricating layer consisting of PTFE-wrapped fibres or special self-lubricating fibres. This construction provides outstanding wear resistance and a low coefficient of friction in high-load, low-speed applications. Compared with other self-lubricating materials (sintered bronze, multilayer PTFE and engineering polymers), fibre bushings offer the highest load-carrying capacity at low speeds, making them the preferred solution when load capacity is the primary design requirement rather than rotational speed.

Specifications

Technical specifications of fibre bushings

  1. Base material

    High-strength glass fibre reinforced with epoxy resin; lubricating layer made of PTFE-wrapped fibres or special self-lubricating fibres.

  2. Maximum load capacity

    140 MPa
  3. Coefficient of friction

    0.03 – 0.12 (depending on load, displacement method, sliding speed and roughness of the mating surfaces)

  4. Lubrication

    Not required (extended dry operation without oil lubrication)

Performances

Design and performance features

Load

Up to 140 MPa, with excellent wear resistance even under high-load, low-speed conditions.

Friction

Reduced coefficient of friction

Between 0.03 and 0.12: it decreases with increasing load under rotational movement conditions. The value depends on load, displacement method, sliding speed and roughness of the mating surfaces.

Running-in

Wear concentrated during the initial phase

During the running-in phase, the lubricant is transferred from the inner lining, forming a smooth lubricating surface. After running-in, the bearing remains stable with no significant wear.

Chemical resistance

Excellent chemical resistance

Together with their high load-carrying capacity, this makes fibre bushings a reliable and robust solution even in chemically aggressive environments.

Applications

Applications

Components and application support for every industrial environment.

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Construction Equipment

Components operating under very high loads and low speeds, where a load capacity of up to 140 MPa is the key performance factor.
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Hydraulic and pneumatic cylinders

High-load, low-speed applications where excellent wear resistance is required, even under severe conditions.
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Metal Fabrication / Machining Industry

Structural applications where load-carrying capacity is the critical parameter and prolonged dry-running reduces maintenance costs.
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Agriculture

Reliable components for heavy loads, dirt, moisture and reduced maintenance in agricultural machinery.
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Automotive / Motorcycles, Trucks & Buses

Components for suspension, transmission and linkage systems designed for intensive duty cycles, vibration and compact spaces.
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Gate automation systems

Guides, actuators and sliding components for reliable, quiet automatic gate operation.
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Industrial automation

Precision, repeatability and operational continuity for automated lines, robots, actuators and handling systems.
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Renewable Energy

Bearings and motion systems for wind power, solar installations and long-lasting energy technologies.

Contacts

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